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CALC 08 · POWERPRO

Cable Sizing

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ELECTRICAL PARAMETERS
V
A
m
INSTALLATION CONDITIONS
°C
%
QUICK PRESETS
CALCULATION SHEET
Recommended Cable Size
4 mm²
Ampacity: 35 A (after derating)
Design Acceptable
Voltage Drop
2.15%
4.7 V
Power Loss
105.0 W
Derating Factor
100%
Efficiency
97.9%

Alternative Cable Sizes

2.5 mm²(25 A, 3.44% drop)
Does not meet requirements
6 mm²(50 A, 1.43% drop)
Higher safety margin, lower voltage drop
Derivation
  1. 01Continuous load factor: 20 A × 1.25 = 25.0 A
  2. 02Temperature derating (30°C at 75°C): 1.000
  3. 03Grouping derating (1 cables): 1.000
  4. 04Installation method factor: 1.000
  5. 05Total derating factor: 1.000
  6. 06Required ampacity (before derating): 25.0 / 1.000 = 25 A
  7. 07Selected cable size (ampacity): 2.5 mm² (25 A before derating)
  8. 08Single-phase voltage drop: Vd = 2 × I × R × cos(φ=0.9) = 2 × 20 × 0.2100 × 0.9 = 7.56 V
  9. 09ℹ️ Power factor 0.9 applied to voltage drop calculation
  10. 10Voltage drop percentage: 3.44%
  11. 11Power loss: 168.00 W
  12. 12⚠️ Voltage drop 3.44% exceeds limit 3% - larger cable needed!
  13. 13Upgraded to 4 mm² to meet voltage drop requirement
REFERENCE — CABLE SIZING GUIDELINES
NEC Requirements:
  • Branch circuits: Max 3% voltage drop
  • Feeders: Max 3% voltage drop
  • Total: Max 5% from service to load
  • Continuous loads: 125% of rated current
Derating Factors:
  • Temperature: Higher ambient = lower ampacity
  • Grouping: More cables = more heat = lower ampacity
  • Installation: Enclosed = less cooling = lower ampacity